CHEM-CRETE® PAVIX® CCC® 100

Concrete Protection Against Water, Moisture & Ice and Durability Solution by Pore Blocking and Lining Using Topical Treatment for Green & Cured Concrete for Airports, Highways & Bridges Structures

Chem-Crete® PAVIX® CCC® 100, is a patented Dual-Crystalline, penetrating concrete and masonry sealer. It is a water-based and environmentally-friendly waterproofing product that combines hygroscopic and hydrophilic crystals for pore-blocking function, and hydrophobic material for pore lining. It is designed to protect surfaces from the delaminating effects of water, moisture saturation, freeze/thaw, Alkali Silica Reactions (ASR), chloride-ion penetration and ice adhesion. PAVIX is ideal for exterior or interior concrete and masonry surfaces and can be applied to both positive or negative hydrostatic pressure sides of concrete. PAVIX enhances concrete sustainability, significantly reduces maintenance costs and increases concrete and masonry life cycles.

 

 

 

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ADVANTAGES, FEATURES & BENIFITS

  • Can be used on green (fresh) and cured concrete.
  • Provides long-lasting internal waterproofing and moisture blocking from positive and negative sides.
  • Reduces water permeability through concrete by 2-3 orders of magnitudes when tested @ 200 psi (1.38 MPa) according to CRD-48-92.
  • Provides concrete surface with Hydrophobicity characteristics: Excellent water-repelling properties that help prevent water, jet fuel, and oil from wetting and saturating concrete surfaces: PAVIX increases water contact angle for concrete surfaces by greater than 90°, see Fig. 1).

 

 

Low Contact Angle

High Contact Angle (105o)

Fig. 1: Water contact angles for concrete surfaces comparing control (left) & Pavix-treated (right) using TX-DOT pavement mix design at w/c ratio=0.47

 

  • Reduces damages from Alkali-Silica Reactions (ASR) and silicate dusting (see Table 1).
Table 1: Percentage reduction in length change due to ASR according to ASTM C1567 using Iowa DOT C4-WRC20 concrete mix design at various w/c ratios
Type of Aggregate

w/c ratio

0.39

0.43

0.47

Non-Reactive (Ames Mine)

43

42

26

Reactive (Platte River)

28

20

24

 

  • Reduces ice adhesion (shear testing) by up to 90% (see Fig. 2) and hence reduces the consumption of deicing salts by 50-60%.

Fig. 2: Ice Adhesion Test Results comparing control (blue) & PAVIX-treated (red) using TX-DOT pavement mix design at w/c=0.43 using Modified Direct Shear Apparatus (Geocomp SheraTrac-II)

 

  • Reduces damage caused by repeated freezing & thawing cycles (see Fig. 3).

Fig. 3: ASTM C666-97: Freezing & thawing effect on treated & untreated when PAVIX applied on cured concrete samples

 

  • Reduces penetration of chloride ions from de-icing salts & increases concrete electrical resistivity by a percentage over 90% (see Table 2).
Table 2: Total charge passed & percentage reductions from results using ASTM C1202 on Iowa DOT C4-WRC20 Concrete Mix Design with w/c ratio=0.4
Parameter Control PAVIX @ NaCl Side PAVIX @ NaOH Side PAVIX @ Both Sides (NaOH & NaCl)
Charge Passed (Coulombs)

646

13 18

60

% Reduction

98% 97%

90%

 

  • Minimizes concrete scaling due to freezing and thawing in the presence of deicing chemicals (see Fig. 4-a & Fig. 4-b).

Fig. 4-a: ASTM C672-98: scaling resistance when PAVIX is applied on green concrete surfaces

exposed to deicing chemicals, this test shows 94% reduction in mass loss at 70 Freeze-Thaw cycles.

 

Control sample without PAVIX and curing compound

Sample with PAVIX and curing compound

Fig. 4-b: concrete lab samples show scaling effect on PAVIX treated and untreated concrete surfaces after 70 cycles of freezing & thawing

 

  • Protects reinforcing steel bars against corrosion without negative effects on existing steel cathodic protection.
  • Self-healing: seal cracks up to 1/16th inch (1.5 mm).
  • Prevents or minimizes early joint failure or deterioration.
  • Maximizes joint sealant adhesion by reducing moisture content.
  • Helps concrete stay whiter & brighter (Albedo Surface).
  • Eliminates fungal and microbial growth according to anti-fungal and microbial test method MIL-SDD810G.
  • Increases concrete density of high porosity concrete specimen by 6-7 % (TX DOT mix-design, w/c=0.5 using ASTM C642-9).
  • Increases coating adhesion by 13% (ASTM D7234 using high porosity, moderate-strength laboratory concrete specimen, w/c=0.48).
  • 100% green, environmentally friendly, safe & non-toxic.
  • Can be applied vertically, horizontally and overhead.
  • Reduce the consumption of deicing materials by greater than 50%.